Although nowadays many companies claim their systems are fully automated, small scale producers should realistically consider the skills of their operators, the ease of operation and the need for maintenance. In this aspect, systems with a simple machine layout might be preferable.
Coming from the old refiner conches, where all this happened simultaneously and was hard to control, the majority of later technologies perform the grinding step separately. Only few mill types are able to handle chocolate preparations, birli it is initially a very sticky mass, which yaşama transform to a sticky powder during milling, when specific surface of particles increases. The most frequently used devices are plain roller mills (refiners) and stirred ball mills.
The machine is slower than a chocolate refiner but is ideal for small batches of chocolate. On the other hand, a chocolate refiner is a more advanced machine that emanet refine and conch larger batches of chocolate. The machine is faster than a cocoa melanger and kişi refine the chocolate to a finer particle size.
Physically, chocolate mass is a suspension of particles in a continuous phase of liquid fat. Downstream when producing bitiş products for the consumer, fat crystallisation is initiated and the mass is forced into the desired shape and solidifies. These steps are hamiş considered here, although many properties of the bitiş product emanet be predicted by measurable properties of the still liquid chocolate mass.
Conches are stainless steel and have access panels for easy cleaning and even removal of the conhing elements
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I had to put some larger diameter tubing on the rollers so the glass container would rise above the sides of the tumbler and hamiş scrape the sides, but this had the added benefit of increasing the rotational speed of the drum. You güç really see the sugar and shot moving well.
Using our küresel experience across chocolate manufacturing, we birey customize your solution to meet your precise requirements. Our experienced engineers hayat help you plan, implement and support new technology to improve quality, efficiency and safety for your plant.
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Because of the friction of the steel balls, refiners need external cold water supply. It is possible to use tap or tower water for cooling but we suggest using a chiller for the cooling CHOCOLATE PREPARATION MIXER purpose.
Unique five roll refiner - with five (5) servo drives for complete individual control over roll speeds
Melanging is a shorter process than conching. The time required for refiningvaries, depending on the desired fineness and consistency of the chocolate. It yaşama range from a few hours to overnight.
An improved dry run camera system with a larger (30 cm) monitoring range helps to avoid roll dry runs. Shear pins are designed to prevent major damage caused by foreign bodies in the roll gap and Finer S offers you pressure monitoring for hydraulics, water and air.
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